Market Size (2018)
$574.60M
Vertical: AutoBase Year: 2018
Market Size (2018)
$574.60M
Projected (2025)
$812.20M
CAGR (2017–2025)
5.0%
Key Players
19+
The growth of the overhead conveyor systems market is driven by various factors such as the rising adoption of automated systems in manufacturing and high productivity and system efficiency of overhead conveyor systems. However, the growth of the market is expected to be hindered due to the high initial and maintenance costs.
The global overhead conveyor systems market is expected to grow at about 5.18% CAGR during the forecast and reach USD 812.2 million by 2025. In 2018, the market was led by Europe, with a 35.45% share, followed by Asia-Pacific and North America with shares of 31.01% and 25.00%, respectively.
The overhead conveyor systems market has been segmented based on function, technology, weight, capacity, sales channel, automation grade, application, and region. On the basis of function, the buffering/ storage segment dominated the market with a share of 36.42%, having accounted for USD 209.3 million in 2018; it is projected to grow at a CAGR of 5.83% during the forecast period. On the basis of technology, the power and free segment dominated the market with a share of 63.90%, having accounted for USD 367.2 million in 2018; it is projected to grow at a CAGR of 4.13% during the forecast period. On the basis of weight, the 10-20 kg segment dominated the market with a share of 34.66%, having accounted for USD 199.2 million in 2018; it is projected to grow at a CAGR of 4.37% during the forecast period. On the basis of capacity, the 1,000–10,000 segment dominated the market with a share of 56.59%, having accounted for USD 325.2 million in 2018; it is projected to grow at a CAGR of 5.13% during the forecast period.
On the basis of sales channel, the via main contractor segment dominated the market with a share of 65.72%, having accounted for USD 377.6 million in 2018; it is projected to grow at the highest CAGR of 5.89% during the forecast period. On the basis of automation grade, the automatic segment dominated the market with a share of 43.87%, having accounted for USD 252.1 million in 2018; it is projected to grow at the highest CAGR of 5.78% during the forecast period. On the basis of application, the E-commerce/ Retail segment dominated the market with a share of 52.97%, having accounted for USD 304.4 million in 2018; it is projected to grow at a CAGR of 4.68% during the forecast period.
The Overhead Conveyor Systems Market market is projected to grow at a CAGR of 5.0% from 2017 to 2025.
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View Subscription PlansOverhead Conveyor Systems Market
Historical performance and future projections (2020–2030, USD Billion)
Market Size (USD Mn)
An overhead conveyor system is installed in various manufacturing plants for the movement of goods with high productivity, enhanced performance, minimum errors, less risk of damage to goods, and reduced wastage of resources. They use the unutilized vertical space of the ceiling for the movement of goods. The overhead conveyor system can be classified into manual and automatic. Manual overhead conveyor systems are used in warehouse facilities while automatic overhead conveyor systems are used in distribution and manufacturing facilities. They enable automated movement of goods, higher accuracy and reliability, and provide maximized floor space.
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View Subscription PlansThis report applies a rigorous multi-stage research process combining primary interviews, secondary data sources, and bottom-up market modelling to ensure accuracy and completeness across all segments and geographies.
Base Year
2018
Historical Period
2017 – 2017
Forecast Period
2019 – 2025
Primary Interviews
150+
Historical data (2017–2018) and forecast period (2018–2025)
Our research process spans primary interviews with industry stakeholders combined with comprehensive secondary data analysis, validated through triangulation across multiple independent sources.
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View Subscription PlansThe global overhead conveyor systems market is characterized by the presence of many global, regional, and local vendors. The market is fragmented. The growth of the market vendors is dependent on the market conditions and industry development. Thus, the vendors should focus on expansion and developing products. SSI SCHAEFER AG, Dematic, TGW LOGISTICS GROUP, Vanderlande Industries, and Dürkopp Fördertechnik GmbH are the other major companies in the market, which compete in terms of quality, price, technology, and aftermarket services. The other companies operating in the global overhead conveyor systems market includes Daifuku Co., Ltd, Ferag AG, psb intralogistics GmbH, Jiangsu Huazhang Logistics Technology Co., Ltd, PACLINE OVERHEAD CONVEYORS, Rapid Industries, Inc., Bastian Solutions, Inc., Allied Conveyor Systems, Schönenberger Systeme GmbH, Herbert Kannegiesser GmbH, OCS Overhead Conveyor System Ltd, CALDAN Conveyor A/S, KEWESTA GmbH, and JENSEN-GROUP.
The industry participants were primarily focused on product development, collaborations/partnerships/joint ventures, and expansions & investments in sophisticated overhead conveyors in 2018. The companies are expected to strengthen their presence worldwide through partnerships and acquisition to cut-down competition from local or domestic players during the forecast period. It has also been forecasted that the improvement of the global economic scenario combined with the developing end-use industries that use overhead conveyor in developing countries is fueling the market growth, making it an ideal time to launch new products to increase the global market share.
Company
Key Region/Country Presence
Industry Experience
Daifuku Co., Ltd
Americas, Asia-Pacific, and Europe
81 years
Dematic
US, Germany, China, and Australia
13 years
Vanderlande Industries
Europe
69 years
SSI SCHÄFER GMBH
Americas, Europe, and Asia-Pacific
81 years
TGW LOGISTICS GROUP
Europe, North America, and Asia-Pacific
49 years
Ferag AG
Europe
61 years
Dürkopp Fördertechnik GmbH
Europe
151 years psb intralogistics GmbH
Europe
69 years
Schönenberger Systeme GmbH
Europe
41 years
Jiangsu Huazhang Logistics Technology Co., Ltd
China
NA
PACLINE OVERHEAD CONVEYORS
North America
39 years
Rapid Industries, Inc.
North America
51 years
Bastian Solutions, Inc.
US, Canada, Mexico, Australia, India, Brazil, and Spain
66 years
Allied Conveyor Systems
North America
60 years
Schönenberger Systeme GmbH
Europe
41 years
Herbert Kannegiesser GmbH
Europe and US
70 years
OCS Overhead Conveyor System Ltd
Europe
25 years
CALDAN Conveyor A/S
Europe, Brazil, China, India, the US and Canada
55 years
KEWESTA GmbH
Germany, Bulgaria, Slovakia, Austria, Turkey, China, and the Netherlands
47 years
JENSEN-GROUP
Europe
81 years
List of active players in the Global overhead conveyor systems market
Company Name
Product Development
Collaboration/Partnership/Joint Venture
Expansions & Investments
Total
Daifuku Co., Ltd
Vanderlande Industries
TGW LOGISTICS GROUP
Ferag AG
Dürkopp Fördertechnik GmbH
Pacline Overhead Conveyors
Total
Month & Year
Categories
Developments
January 2019
Product Development
TGW LOGISTICS GROUP revealed its innovative OmniPick pocket sorter at LogiMAT 2019 in Stuttgart, Germany. The new sorter system is based on zero-touch or fully automated technology.
August 2018
Product Development
Ferag developed the Skyfall pouch sorter to meet the demand for automatic loading and unloading stations. The company aims to automate the Skyfall pouch sorter, mainly for the packaging industry.
May 2018
Product Development
Ferag revealed the electronics and software specifications for its Skyfall systems product line. The innovation was aimed at allowing great agility in incorporating the technology across “Industry 4.0” and “Logistics 4.0” applications.
Month & Year
Categories
Developments
April 2019
Acquisition
Daifuku acquired a material handling equipment manufacturer, Vega Conveyors & Automation Private Limited, based in India. This acquisition helped enhance its conveyor products and other material handling equipment in India.
May 2018
Contract
Vanderlande Industries signed a contract with Zalando SE (Zalando), a leading European online fashion platform, for the installation of innovative AIRTRAX Pocket sortation solutions at Zalando’s new logistics center in Sweden.
January 2018
Collaboration
Dürkopp Fördertechnik collaborated with ASOS for the installation of pocket sorter technology in its distribution center in Barnsley, the UK.
July 2018
Contract
Pacline Overhead Conveyors signed a contract for the distribution and integration of UNIBILT enclosed track conveyors. The agreement was aimed to provide sales and expertise to UNIBILT.
Month & Year
Categories
Developments
September 2019
Expansion
Daifuku established Daifuku Intralogistics Vietnam Co., Ltd, a Vietnam specific intralogistics company. This company is a subsidiary aimed at managing sales and offering installation and after-purchase support to the end users of its material handling systems.
March 2019
Expansion
Ferag installed Skyfall at automotive supplier DRÄXLMAIER facility in Shenyang, China. The installation includes more than 18,000 trolley hangers and targets to operate, convey, and buffer plastic injection-molded parts for vehicle interiors.
Market estimates by geography (2025)
InsightAsia Pacific leads with $271.00M by 2025.
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View Subscription Plans| REGION | 2017 | 2018 | 2025 | CAGR | SHARE |
|---|---|---|---|---|---|
| Asia Pacific | $169.10M | $210.50M | $271.00M | 6.1% | 33% |
| Rest of the World | $49.90M | $58.40M | $70.30M | 4.4% | 9% |
| Europe | $197.30M | $226.30M | $268.00M | 3.9% | 33% |
| North America | $137.80M | $163.90M | $200.60M | 4.8% | 25% |
| Total | $554.10M | $659.10M | $809.90M | 5.0% | 100% |
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View Subscription PlansTotal Market Size
$812.20M
| APPLICATION | REVENUE ($B) | GROWTH RATE | MARKET PENETRATION |
|---|---|---|---|
| 10-20 kg | $266.70M | 4.2% | 33% |
| 5-10 kg | $203.90M | 4.8% | 25% |
| 20-50 kg | $164.70M | 5.8% | 20% |
| 03-05 kg | $109.30M | 5.6% | 13% |
| 0-03 kg | $67.70M | 6.0% | 8% |
* Revenue projections based on 2025 estimates. Growth rates represent CAGR 2024–2030. Market penetration indicates current adoption rate within addressable market segments.
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Analytical insights on Overhead Conveyor Systems Market covering market dynamics, competitive landscape, and strategic outlook.
The Overhead Conveyor Systems Market market is projected to reach $812.20M by 2025, growing at 5.0% CAGR. The 10-20 kg segment holds the largest share.
The growth of the overhead conveyor systems market is driven by various factors such as the rising adoption of automated systems in manufacturing and high productivity and system efficiency of overhead conveyor systems. However, the growth of the market can be hindered due to high initial and maintenance costs.
The manufacturing sector forms the backbone of the economy of a country. Manufacturing industries are broadly classified into automotive, chemical, graphics, fashion, pharma, and food & beverage. The need for improving efficiency, productivity, quality, and flexibility of manufacturing processes encourages the adoption of industrial automation in manufacturing industries. Uncertain and volatile economic conditions have forced many manufacturers to modernize and upgrade their manufacturing methods. Industrialized countries such as the US and Germany have paved the way for the adoption of automated systems in various industries due to the continuously increasing production, the demand for enhanced productivity and efficiency, and with the lack of skilled workforce. According to the German Mechanical Engineering Industry Association (VDMA), the industrial automation solutions turnover in Germany for 2017 was nearly USD 8.0 billion (EUR 7.2 billion). Manufacturers have been investing in automated equipment for high-volume production to decrease production time and increase profitability. Overhead conveyor systems, being automated systems, save space, and enable high volume production, easy material handling, overhead storage, and include assembly lines. Furthermore, they reduce the chances of human error that might lead to injuries, accidents, and lost hours. Thus, the use of overhead conveyor systems reduces the risk of damage to goods, accidents, and wastage of resources as well as it offers numerous other benefits.
Automation helps manufacturing industries meet safety and compliance requirements. Manufacturing industries are expected to adopt even higher numbers of such equipment to perform repetitive tasks with greater accuracy. Such factors are expected to raise the production and consumption of overhead conveyor systems during the forecast period.
The increasing demand for industrial automation equipment in the end-use sectors as a result of the rapid industrialization and the rising demand for technologies to improve production efficiency drive the demand for overhead conveyor systems. For instance, in May 2018, Vanderlande Industries signed a contract with Zalando SE, a leading European online fashion platform for the installation of an innovative and automated AIRTRAX Pocket sortation solution at its new logistics center in Sweden. Thus, the impact of rising adoption of automated systems in manufacturing on the global overhead conveyor systems market is expected to shift from moderate to high over the forecast period.
Major manufacturing sectors across the emerging economies such as China, India, Brazil, and South-East Asian countries are witnessing a rise foreign direct investment (FDI). Such nations are expected to have high potential owing to the various FDI incentive schemes. Furthermore, the authorities in these countries have evolved and have restructured the manufacturing policies and procedures to attract investments and enable growth. Various foreign developers intend to set up their businesses in such countries. This will indirectly boost the economy of the countries and enhance industrialization.
The increased manufacturing in retail and e-commerce, automotive, and food industries resulting from the growing population and consumption is expected to raise the demand for fast and efficient conveying systems. According to the India Brand Equity Foundation (IBEF) the Indian e-commerce market is expected to grow to USD 200 billion by 2026 from USD 38.5 billion as of 2017. Such growth increases the need for process efficiency faster loading and unloading by a substantial margin, which is expected to lead to the demand for overhead conveyor systems.
Companies all around the world are investing in new technologies and automation systems in order to achieve higher levels of efficiency and productivity. Overhead conveyor systems can move, handle, and transfer high volumes of heavy with optimum space utilization and flexibility, which ease their use and support the increasing production, efficiently. Thus, the increasing production volume in emerging economies is expected to create growth opportunities for the overhead conveyor sorting system market players during the forecast period.
Several enterprises are adopting overhead conveyor systems to enhance productivity. Automated equipment involves high capital expenditure and can cost millions of dollars for design, fabrication, and installation, depending on the degree of automation. Overhead conveyor systems are comprised of software and hardware systems and installation of these systems involve qualified and experienced automation engineers. Moreover, a dedicated technician is required to manage and troubleshoot various conveying systems in case of any technical breakdown during installation.
In case of supervisory control and data acquisition (SCADA), programmable logic controller (PLC) and distributed control system (DCS) systems, multiple servers at various locations require additional maintenance and management of individual servers, which adds to the operating cost for enterprises. To avoid any operational downtime due to system outages, the operations or maintenance technicians need to be assigned the task of monitoring various automation systems. Furthermore, overhead conveyor systems require frequent maintenance as they vibrate and create noise while operating. Even the maintenance and replacement of conveyor rollers, conveyor chains, conveyor spare parts, conveyor pulleys, idler, conveyor sprockets, slat chains, conveyor belt fastener, air slides, and other parts involve high expenses.
Business owners or managers need to consider all these factors before deciding on the implementation of overhead conveyor systems at their manufacturing plants. The development of cost-effective parts with an increased lifespan of overhead conveyor systems and components, and various intermediaries and solutions provider companies beginning to offer cost-effective solutions are expected to decrease the cost of initial investments and maintenance. Therefore, the impact of the high initial and maintenance costs on the global overhead conveyor systems market is expected to shift from high to moderate over the forecast period.
Efficiency
The manufacturing industries require increased productivity with reduced energy consumption. Overhead conveyor systems improve the efficiency and pace of storage and handling of goods, components, parts, and packages, reduce manual intervention and the risks associated with the probable human errors. they transfer or carry products or material whenever required without human guidance and ensure that the worker or employee can concentrate on the job at hand without interruption. It is a versatile and space-saving sorting system and is considered one of the best options for fast and efficient conveying of small to medium, light-weight products, such as clothes, cartons, sacks, and other carrying mediums. The adoption of overhead conveyor systems in the food & beverage industry benefits many organizations by maximizing production efficiency and increasing profitability. The key manufacturers are focusing on optimizing mechanical parts, motorization, AC motor control, soft starters, and variable speed drives to enhance the efficiency of conveyor systems.
Space saving
Overhead conveyors are hanged at the ceiling and offer free space on the floor for other essential functions, from storage to quality testing and manufacturing. The overhead conveyor system is designed with various styles which includes pouch sorter, power & free systems, and heavy-duty conveyor system. These products are designed and customized for space saving according to the need of the facility with optimal switches, shuttles, forward and reverse capabilities, lifts, and curves. Various large and small organizations are focusing on energy and space saving in overhead conveyor system, which provide cost effective and flexible handling which makes them perfect for smaller operations or where a high degree of flexibility is required. The conveyor integration companies are providing design and installation services to manufacturing companies are also investing in research and development for space saving in conveyor systems.
Automatization
Digitalization is increasing in the manufacturing sector to produce cost-effective and quality consumer products. Moreover, automatization reduces the need for workers in tasks such as palletizing, truck loading, and other operations where workers are exposed to heavy machinery and hazardous chemicals. Automatization allows for the adoption of overhead conveyor systems to perform various repetitive tasks to prevent injuries to workers. Automatization functions the overhead conveyor system as the product is moved at exact location, exact position, and exact time. These systems are programmed so that the operations such as forward or reverse, lift, and move or down are controlled by program. Automatization is one of the fields associated with artificial intelligence which involves mechanical and computer-controlled devices to perform the operation which requires extreme precision.
Security
The security system is important concern in the overhead conveyor systems due to risk involved in injury and human error. Overhead conveyor sorting systems can reduce the human errors that might lead to injuries, accidents, and lost hours due to such events. This further also helps to reduce the risk of damage to goods, accidents, and wastage of resources as well as it offers numerous other benefits. The overhead conveyor system carries heavy load, bulky, and fast-moving loads which can impact the hazard posed by human handlers with a conveyor.
The key manufacturers are focusing on following points to safeguards the system and humans
· belt‐conveyor drive mechanisms and conveying mediums
· conveyor take‐up and discharge ends
· where the belt or chain enters or exits the in‐going nip point
· where the belt wraps around pulleys
· snub rollers where the belt changes direction, such as take-ups
· Use awareness devices such as warning signs or lights
· Use alarms, emergency stops, and safeguarding methods.
· Install emergency stop devices on conveyors
Quality
The end user industries are focusing on higher quality conveyor system which offers lower per-packet processing time, increased space utilization, error free operations, predictability in handling peaks, end-to-end process transparency, increased scalability, and reduced dependence on skilled workforce. According to ISO 9001 the certification defines the quality assurance during development, production, assembly and distribution. There are various quality standards in the conveyor manufacturing which includes Deutsches Institut für Normung e. V. (DIN), South African Bureau of Standards (SABS), Mine Safety and Health Administration (MSHA), Rubber Manufacturers Association (RMA), British Standards (BS), Standards Australia (AS), Canadian Standards Association (CSA) which are also developing various quality standards for the development and manufacturing of conveyor systems. The main important machines or systems which are used for testing of conveyor system are impact and rip testing rigs, Testing apparatus for ascertaining the dynamic efficiency of steel cord-to-rubber bonding systems, Tension-testing machine, and drum friction test rig.
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Profiles of 112 companies operating in the Overhead Conveyor Systems Market market, including revenue, employee count, and market positioning where available.
Showing 112 of 112 companies
JENSEN-GROUP
Company Headquarters: Belgium Founded: 1937 Workforce: ~ 1,555 Estimated Commercial Laundry Revenue- US$ 17.5 Mn Company Working: Jensen-Group is a manufacturer of industrial washing machines and a one-stop shop for laundry solutions. The company produces, develops, and forms specialized machines and laundry systems and serves various industries. The company offering includes technical consulting and individual planning, installation, and commissioning of the industrial laundry systems and for upgradation and modernizing existing washing lines. The company has 6 fully owned manufacturing sites that include China, Denmark, Germany, Sweden, and the USA. The company sells its products and services under the brand name JENSEN and Inwatec through wholly owned sales and service centers and independent authorized distributors worldwide. Furthermore, the company also has a distributor network in more than 50 countries. Jensen offers an extensive product portfolio encompassing a diverse range of offerings, including washroom technology, flatwork finishing technology, garment finishing technology, and mat technology etc. Jensen offers services like production support, service parts, training, design, financing, and installation. Owing to diverse range of products and services, revenue generated from commercial laundry segment is less as compared to other segments of Jensen Group.
TGW LOGISTICS GROUP
Company Headquarters: Austria Founded: 1969 Workforce: ~3,415 Company Working: TGW LOGISTICS GROUP specializes in the design, manufacture, and distribution of dynamic and automated logistics solutions. It offers products under the storage solution, carton and tote conveyor system, unit load conveyor system, software, and robotics categories. It provides solutions under the flaskpick, omnipick, omnistore, and storage system categories. The group offers omnipick, as an automated overhead conveyor system for the retail industry. The product features artificial intelligence, machine learning, and smart robotics. Its products have applications in apparel, grocery, general merchandise, e-commerce & omni-channel, and third-party logistics. TGW LOGISTICS GROUP has been a subsidiary of TGW Future Private Foundation since 2004. It operates and manages its business through its sales office across Europe, North America, and Asia-Pacific. PUMA SE, Jack Wolfskin, Esprit Holdings Limited, and Musikhaus Thomann are a few key clients of the company.
Vanderlande Industries
Company Headquarters: Netherlands Founded: 1949 Workforce: ~6,500 Company Working: Vanderlande Industries specializes in manufacturing value-added logistic process automation for the airport, warehousing, and parcel applications. Additionally, it is one of the major manufacturers of process automation solutions for warehouses globally. The company offers conveyor systems for sequencing, transporting, sorting, and storing hanging goods. It also offers process automation conveyor systems for several end-use applications, including airports, warehouses, and parceling. The company has an in-house research and development department specifically for incorporating innovation in its parcel sorting systems. Vanderlande Industries caters to e-commerce players and distribution firms across the globe. Its systems are used in more than 600 airports worldwide. In 2017, Vanderlande Industries was acquired by Toyota Industries Corporation.
Daifuku
Company Headquarters: Japan Founded: 1937 Workforce: ~9,900 Company Working: Daifuku Co., Ltd (Daifuku) is one of the leading manufacturers of logistics systems and material handling equipment. It operates and manages its business through Daifuku Co. Ltd, Contec Co. Ltd, and Daifuku North America Holding Company along with subsidiaries and affiliates, such as Daifuku Plusmore Co. Ltd. Its product portfolio covers conveyor, transport, storage, sorting/picking, and control systems, material handling tools, and electronics/car wash machines. The company also offers services such as consulting, engineering, design, manufacture, installation, and after-sales to end users. Its products have applications in manufacturing, distribution, cleanrooms, automotive, and airports. Daifuku has a presence in nearly 26 countries across the Americas, Asia-Pacific, and Europe. It operates and distributes its products through subsidiaries and authorized distributors in the global market.
CALDAN Conveyor A/S
Company Headquarters: Denmark Founded: 1963 Workforce: ~200 Company Working: CALDAN Conveyor A/S formed with the merger between the AL-CON Conveyor A/S & CALDAN Conveyor A/S in 2018. It designs, manufactures, and installs internal transport systems for automated painting processes & materials handling worldwide. The company manufactures overhead chain power & free conveyors, floor-based chain power & free conveyors, overhead monorail chain conveyors, floor-based chain conveyors, control systems, worldwide service & support, worldwide installation & commissioning, and conveyor systems. CALDAN Conveyor A/S offers a wide range of overhead conveyor systems ranging from simple manual systems, through powered single line (monorail) to complex power & free systems developed for unit load weights ranging between a few grams to 10.000 kg. It is currently operating through strategic alliance and managed sales and support functions in Brazil, China, India, the US and Canada.
OCS Overhead Conveyor System Ltd
Company Headquarters: Sweden Founded: 1993 Workforce: ~100 Company Working: Since 2018, OCS Overhead Conveyor System Ltd has been a part of Axel Johnson International, a privately owned Swedish industrial group of more than 110 companies in 27 countries, with combined annual sales of USD 1135 million and specializes in material handling, internal transport system, conveyors, warehousing, assembly lines. OCS Overhead Conveyor System Ltd manufactures a complete range of internal transport systems with overhead and floor conveyors for production processes and storage systems for several industries, including automotive and aviation. The company manufactures efficient, clean, and quiet and flexible overhead conveyor systems for order picking, storage, assembly, or manufacturing applications with loading capacities up to 7500kg and driving speeds ranging between 1m/min and 80m/min. Furthermore, the company manufactures overhead conveyors with the friction-based technology that gives a smooth, quiet, and clean motion and offers similar features as in electric monorail systems (EMS) at lower costs.
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